Posts tagged ‘Factory’

12/06/2016

Electronics Maker Automates as China Costs Rise – China Real Time Report – WSJ

Regardless of the assurances, I am concerned that we have started down a very slippery slope and in a generation or two we will have personless factories and maybe personless offices.  When that happens where will humans be earning salaries and hence, are going to be buying the stuff the factories will be churning out and who will pay for the offices; and – indeed – what will be done in those offices?

Is anyone in government, whether Chinese, Swedish, Japanese or American, putting their minds to this frightening future?

“A new generation of machines is gradually transforming this electronics factory in China’s manufacturing hub.Inside the sprawling factory, owned by Jabil Circuit Inc.—the world’s third-largest contract manufacturer for companies such as Apple Inc. and Electrolux SA—robotic arms assemble circuit boards as driverless components-laden carts glide nearby. Machines also are starting to replace workers in checking circuit-board assemblies for errors.

“This is the past,” said David Choonseng Tan, an operations director at Jabil, pointing to a line of workers hunched over the assembly line. “And this,” he said, gesturing to a line of machines next to them, “is the future.”

Rapidly changing product models make it challenging for electronics companies like Jabil to automate all aspects of the assembly process, according to John Dulchinos, a vice president at the company. Still, Jabil has increasingly embraced automation and advanced technology, a shift encouraged by the Chinese government as the world’s second-largest economy grapples with labor shortages and high costs that are making neighboring countries like Vietnam increasingly competitive for mass production.

Manufacturers elsewhere in the world are also investing in automation and robotics in an effort to wean themselves off “chasing the needle”—moving to ever-lower-cost countries in pursuit of cheap labor.

In Stockholm, Sweden, roughly 8,000 miles away from China, fuel-cell maker myFC has built a 2,000 square-foot smart factory that will eventually have five robots doing the work of 20 full-time humans. The robots assemble power cards used for portable electronic devices while 3D printers churn out prototypes of new designs.

“We are building one cell, then we can export that to any country, any customer,” says Bjorn Westerholm, chief executive of myFC.

Jabil says that it’s hoping that a key piece of its automation—a boxy white platform it calls Flexi-Auto Cell—can also be redeployed at factories elsewhere in the world. The idea, according to Jabil, is for technology to be able to emulate the worker’s flexibility in switching from one task to another.

Jabil’s vision of manufacturing, however, isn’t one in which machines will replace workers completely, but rather one in which they’re freed up to focus on less-tedious tasks.

“We are not going for a lights-off factory,” says KC Ong, a senior vice president of operations for Jabil. In the factory of the future, “we’ll still have a lot of people.””

Source: Electronics Maker Automates as China Costs Rise – China Real Time Report – WSJ

18/02/2016

Is India’s Freedom 251, a $4 Smartphone, Too Good to Be True? – India Real Time – WSJ

A little-known Indian company has announced grand plans to sell millions of made-in-India smartphones for less than $4 a piece, despite the fact that it has only been in the smartphone business for five months and has yet to build a factory.

Ringing Bells Pvt. started taking orders for its Freedom 251 phone on Thursday for 251 rupees ($3.67) each, or less than the price of a McDonald’s Big Mac in the U.S. The company has promised to deliver the phones by June 30–after it builds two manufacturing plants.

Social media lit up with discussion about the device–which the company says will have a four-inch display, 3.2-megapixel camera and 8 gigabytes of storage–after ads for the phone with the tagline “dreams will come true,” appeared in newspapers. Ringing Bells said its phones will have apps that help farmers check soil conditions and fishermen get weather reports.

The company’s website crashed Thursday and it stopped accepting orders for the device as it worked to upgrade its servers, the website said.

At a launch event in a public park Wednesday, thousands turned out to see company President Ashok Chadha unveil a poster-sized image of a phone under a shower of pyrotechnics and confetti. It was an impressive turnout considering only days earlier almost no one had even heard of him, his company or its phone.

Phones given to journalists to try looked as if the branding from another manufacturer had been covered up with white-out on the phone’s front. Indian flag stickers covered the rear. The phones used an Android operating system.

Mr. Chadha said the phone he was sharing was a “beta device.”

Ringing Bells said it would spend 5 billion rupees, or about $73 million, to build the factories. Mr. Chadha said the money will come from the family of Mohit Goel, one of the founders and directors of the company. Mr. Goel’s family owns a farming business, Mr. Chadha said. Attempts to reach Mr. Goel were unsuccessful.

Analysts said they couldn’t see how Ringing Bells could ever make money selling phones for $4.

If Ringing Bells follows through with its plans, the difficulties of setting up manufacturing operations in India could mean it runs into delays that could cause it to miss its June deadline, a spokeswoman for another Indian phone manufacturer said. She said setting up a new factory often takes up to a year.

The company aims produce hundreds of thousands of phones a month and take around 30% of the smartphone market within a year, Mr. Chadha said. Over 100 million smartphones were shipped by manufacturers to retailers in India last year, according to International Data Corp., a research company.

Despite the low price, Mr. Chadha said the company expects to make money on the phones. He said that making the phone using components imported from China would cost about 2,500 rupees per phone. India doesn’t make many components used in phones and other phone sellers in the country import their phones and components from elsewhere.

But Mr. Chadha said he expected to reduce costs through through “economies of scale,” tax breaks for local manufacturing, and other cost-cutting measures. “We are technocrats and have some understanding of international economics,” he said.

Ringing Bells says it will offer a smartphone with a 4-inch display, 3.2 megapixel camera and 8 gigabytes of memory for less than $4. The $33 smartphones powered by Mozilla Corp.’s Firefox operating system have a 3.5 inch display, 2 megapixel camera and 256 megabytes of storage.

Source: Is India’s Freedom 251, a $4 Smartphone, Too Good to Be True? – India Real Time – WSJ

28/07/2015

Apple ‘fake factory’ raided in China – BBC News

A factory which allegedly made up to 41,000 fake Apple iPhones has been raided in China, with nine arrests.

iphone 6

The operation reportedly involved “hundreds” of workers repackaging second hand smartphone parts as new iPhones for export, with counterfeit phones produced worth 120m yuan ($19m).

The factory was discovered on 14 May but was revealed on social media by Beijing’s public security bureau on Sunday, according to reports.

The operation was set up in January.

It was led by a husband and wife team, on the northern outskirts of the Chinese capital, according to Beijing authorities.

They said they had been alerted to the factory by US authorities which had seized some of the fake phones.

The reports come amid an official Chinese crackdown on counterfeit goods, with authorities pushing firms to trademark their goods.

China has also agreed to work with the US authorities to try to stem the large quantities of fake goods flowing between the two countries.

The discovery of the factory comes four years after fake Apple stores were found in Kunming city, China.

Discovered by blogger BirdAbroad, the fakes were so convincing she said many of the staff themselves were convinced that they were employed by the US electronics firm.

via Apple ‘fake factory’ raided in China – BBC News.

21/02/2014

Behind China’s Labor Unrest: Factory Workers and Taxi Drivers – Businessweek

On top of the other article about pessimistic Chinese economists, this is worrying. See https://chindia-alert.org/2014/02/21/even-chinas-economists-are-singing-the-blues-china-real-time-report-wsj/

“What’s the state of dissent among China’s hundreds of millions of workers? They are increasingly aware of and demanding their rights, according to a new report by the China Labor Bulletin.

Workers sew blue jeans in a Chinese textile factory in 2012

There were 1,171 strikes and protests in China recorded by the Hong Kong-based labor advocacy group from June 2011 until the end of last year. Of those, 40 percent occurred among factory workers, as China’s exports suffered a slowdown and its overall economy cooled. “Many manufacturers in China sought to offset their reduced profits by cheating workers out of overtime and cutting back on bonuses and benefits, etc. These cost-cutting tactics proved to be a regular source of conflict with the workforce,” notes the report, “Searching for the Union: The workers’ movement in China 2011-13″ (pdf), which was published on Thursday.

Meanwhile, the report cites a large number of worker protests “caused by the downsizing, closure, relocation, sale or merger of businesses” spurred by the government’s declared policy of tenglong huanniao, or “changing the birds in the cage.” That’s when Beijing has encouraged the closure of factories engaged in lower-tech businesses, including shoes, textiles, and toys. All together, 57 percent of factory worker protests took place in Guangdong, home to the Pearl River Delta manufacturing region, followed by 9 percent in Jiangsu, home to many export factories in the Yangtze River Delta.”

via Behind China’s Labor Unrest: Factory Workers and Taxi Drivers – Businessweek.

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06/09/2013

China’s Factory Owners Hunt for Energy Savings

BusinessWeek: “Kevin Chang, general manager of Concord Ceramics, is a member of a younger generation of factory bosses in China trying to survive leaner times. That quest led him to examine the power use at his factories. He didn’t like what he found.

A worker at a textile factory in Huaibei, China, on Apr. 10

For decades after China started trading with the U.S. in 1979, most factory managers didn’t focus on electricity prices. Demand from abroad was expanding, labor was cheap, and the exchange rate favored China’s exporters. But conditions have changed since demand softened in the wake of the 2008 financial crisis. Chang says his labor costs have doubled, and the exchange rate is less favorable. Increasing energy efficiency is one way to shore up the bottom line.

The work at Concord requires constant air conditioning, and in the summer electricity has accounted for as much as 15 percent of operating costs. Chang, who was already leaving the hallway lights off, installed a high-volume air-conditioning system to cut expenses. Yet once the system was up and running, his electricity bill went up. Chang hired an engineer from the China Academy of Building Research, a government think tank, in Guangzhou. The engineer figured out the cooling system was more powerful than the factory needed, so the air conditioning constantly cycled between maximum cooling and powering down, wasting energy. The solution, conceived a few weeks ago, was to run just half of the unit. Now the air remains at a steady temperature, and Chang says he should save about 40 percent on electricity bills: “A lot of things can be made more efficient.”

via China’s Factory Owners Hunt for Energy Savings – Businessweek.

See also: https://chindia-alert.org/economic-factors/chinas-manufacturing/

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